Product Development Process Flows

The product development process generally follows a structured flow of activity and information flow. This allows us to draw process flow diagrams illustrating the process, as shown in Exhibit 2-5. The generic process flow diagram depicts the process used to develop market-pull, technology-push, platform, process-intensive, customized, and high-risk products. Each product development phase (or stage) is followed by a review (or gate) to confirm that the phase is completed and to determine whether the project proceeds. Quick-build products enable a spiral product development process whereby detail design, prototyping, and test activities are repeated a number of times. The process flow diagram for development of complex systems shows the decomposition into parallel stages of work on the many subsystems and components. Once the product development process has been established within an organization, a process flow diagram is used to explain the process to everyone on the team. References and Bibliography Many current resources are available on the Internet via www.ulrich-eppinger.net Stage-gate product development processes have been dominant in manufacturing firms for the past 30 years. Cooper describes the modem stage-gate process and many of its enabling practices. Cooper, Robert G., Winning at New Products: Accelerating the Process from Idea to Launch, third edition, Perseus Books, Cambridge, MA, 2001.

Thermosetting

When the long chain molecules in the polymer related to the opposite (cross-linked) in rule 3 dimensions, the structure becomes one big mclekul with strong covalent bonds. Because during the polymerization and the formation of a network equipped with a permanent structure and could not return to its origin (irreversible), it is called Thermosetting. Thermosetting polymer has a glass transition temperature is not specific. Thermosett polymerization process is generally divided into two phases. The first stage is to separate polymer molecules into linear chains. The second stage is the cross-linking occurs with heat and pressure in the molding process. Due to the nature of the bond, the strength and hardness of thermosett not like thermoplastic, which is not affected by temperature and deformation. One type is termosett Phenolic, which is the result of reactions between Phenol and formaldehyde. A common characteristic of thermosets is a better mechanical properties, heat resistance, chemical resistance, electrical resistance and better dimensional stability. But if the temperature rises high, thermosetting polymers will burn, and burn. Some examples of polymers termosett are as follows: a. Alkyds Is a mixture of alcohol and acid, has the advantage of an excellent electrical insulator, resistant crushed and dimensional stability and low water absorption. b. Aminos Is the urea and melamine has the advantage depends on its composition. Generally amino hard and dense, resistant to abrasion and scratch resistance. Used commonly in furniture, toilet seat, handle and box-box meals. c. Epoxy Mechanical and electrical properties have excellent dimensional stability, a strong adhesive and heat and chemical resistant. Its application is for electronic components that require mechanical strength and good insulation .. d. Phenolics Although fragile and brittle Another advantage is the dimension of a stable, high resistance to heat, water, electrical and chemical. Usually used for handles, panels, telephone, glue material to stone grinding, electronic components, connectors. e. Polyester Have good mechanical properties, heat resistance and chemical resistance. Usually used for a boat, chairs, automotive body. f. Polyamides Good mechanical properties, scratch resistance, low friction, excellent electrical properties. Usually used for seals, valves, piston rings, part-part aerospace, high voltage connectors and safety equipment. g. Silicones Properties are generally good electrical properties, heat resistance and chemical materials. Commonly used for gaskets, seals, waterproof materials. (Bid / multiple sources)

Complex Systems

Larger-scale products such as automobiles and airplanes are complex systems comprised of many interacting subsystems and components. When developing complex systems, modifications to the generic product development process address a number of system-level issues. The concept development phase considers the architecture of the entire system, and multiple architectures may be considered as competing concepts for the overall system. The system-level design phase becomes critical. During this phase, the system is decomposed into subsystems and these further into many components. Teams are assigned to develop each component. Additional teams are assigned the special challenge of integrating components into the subsystems and these into the overall system. Detail design of the components is a highly parallel process in which the many development teams work at once, usually separately. Managing the network of interactions across the components and subsystems is the task of system engineering specialists of many kinds. The testing and refinement phase includes not only system integration, but also extensive testing and validation at all levels. References and Bibliography Many current resources are available on the Internet via www.ulrich-eppinger.net Stage-gate product development processes have been dominant in manufacturing firms for the past 30 years. Cooper describes the modem stage-gate process and many of its enabling practices. Cooper, Robert G., Winning at New Products: Accelerating the Process from Idea to Launch, third edition, Perseus Books, Cambridge, MA, 2001.

Examples of thermoplastics and their characteristics

Examples several types of thermoplastic with the characteristics.

- Poly Vinyl Chlorid (PVC)

Material properties:

a. Hard PVC

Thermoplastic, hard, rigid, transparent, capable of welding and glueing. Resistant to oil, acids, language, alcohol, but less resistant to solvents such as acetone, benzol, esters, temperature resistant up to 80 ° C.

b. Soft PVC

Greatly influenced by the amount of material given the softness softener that occur from such skin becomes rubbery. Clay, crack resistant, capable of being used to a temperature of 80 ° C, while the resistance to chemical solution under the hard PVC.

- Poly Styrol (PS)

Thermoplastics, such as glass, easy to be colored, at room temperature is relatively hard and rigid. Odorless and flammable, resistant to water, acids, bases, alcohols, oils but soluble in benzol, gasoline, acetone, ether. Can be glued and welded.

- Poly Methyl Metha Crylat (PMMA)

Thermoplastic, hard, brittle, scratch resistant, looks like glass, translucent, wear resistant, lightweight, easy to be colored, odorless, resistant to mild acids, alkalis, gasoline and oil, but not resistant to solvents.

- Poly Ethilen (PE)

Thermoplastic, soft material, clay, capable of working up to -40 ° C, low water absorption, resistant to acids, bases, solvents, alcohol, gasoline, water, oil, but do not hold HcIO and flammable.

- Polyamide (PA)

The name of the market is Nylon, thermoplastic properties, ductile at 2% -3% humidity, hard, brittle and stiff in the dry state. Color yellowish, opaque and easily colored. Able welded and glued also able to work on - ^ 40 ° C - 110 ° C.

- Polycarbonate (PC)

Thermoplastics, such as glass, capable of bouncer, capable of machining high, the shape does not change until heated at a temperature of 135 ° C, non-flammable, resistant to acids software (not concentrated), oil, gasoline and alcohol, are not resistant to alkali and solvents.

- Silicone (Si)

Heat resistant, have physical and chemical properties are very good, waterproof, capable diginakan at -90 ° C - 250 ° C, insulation material, material loading compactor for high humid areas.

- Polyurethane (PUR)

Is Elastomere, elastic like rubber, rub-resistant, scratch resistant, can be used at a temperature of -30 ° C - 80 ° C, resistant to oil, fuel, not acid resistant, alkali, solvents, hot water and flammable.

- Epoxydeharze

Elastomere, until light golden yellow color, hard and easy to work with machinery, resistant to weather changes and can be used up to 110 ° C, high electrical pengisolir, hold the soft acid, alkaline alcohol, oil, solvents, soluble in acetone and the Flammable .

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