Design tasks

The design tasks of this particular project were a bit unusual. The contracting utility had already built the reactor and the buildings to house the control room. The control room designers, therefore, had to design a control room for an already existing plant, with consideration of the sensors and actuators that were present. Functional
information, however, was largely lacking. For example, it would be known from plant drawings that a certain feedwater stream had x number of valves of which some
were manually controllable. Functionally, however, it would not be known what purpose that feedwater stream served. In many cases, engineers had to infer design purposes from the drawings. For the most part, the plant was `wired already, meaning that sensors and their signals already existed. In particular, the level of automation of plant systems was pre-determined. In addition, the control room itself had to "t within the existing space allotted for the control room, with walls, doors, and basic wiring in fixed locations.



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  • A participant-observer study of ergonomics in engineering design:
    how constraints drive design process
    Catherine M. Burns*,1, Kim J. Vicente
    Cognitive Engineering Laboratory, Department of Mechanical & Industrial Engineering, University of Toronto, Canada
    www.elsevier.com

    Feed gearbox Lathe

    The feed gearbox or quick-change gearbox is fitted directly below the head stock assembly. Power from the lathe spindle is transmitted through gears to the quick-change gearbox. This gear box contains a number of different sizes of gear which provides a means to change the rate of the feed, and the ratio between the revolutions of the head stock spindle and the movement of the carriage for thread cutting by altering the speed of motion of feed rod or lead screw.
    The arrangement which are employed in feed gear boxes to obtain multiple speeds and different rates of feed are:
    1.Sliding gear mechanism
    2.Sliding clutch mechanism
    3.Gear cone and tumbler gear mechanism
    4.Sliding key mechanism
    5.Combination of any two or more of the above

    Feed rod
    The feed rod is a long shaft that has the key way extending from the feed box across and in front of the bed. The power is transmitted from the lathe spindle to the apron gears through a feed rod via large number of gears. The feed rod is used to move the carriage or cross-slide for turning, boring, facing and all other operations except thread cutting.

    Lead screw
    The lead screw is a long threaded shaft used as a master screw, and is brought into operation only when threads have to be cut. In all other times the lead screw is disengaged from the gear box and remains stationary, but this ma be used to provide motion for turning, boring, etc. in lathes that are not equipped with a feed rod.

    Apron Mechanism
    The apron mechanism is used for transforming rotary motion of the feed rod and the lead screw into feed motion of the carriage. The mechanism also ensures that when the half nut is engaged with the lead screw the worm drops down disconnecting the feed motion. This arrangement is called foolproof arrangement and saves the machine from any damage.


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  • fr. NTTF ( NETTUR TECHNICAL TRAINING FOUNDATION)

    RIVETS

    A rivet is a fastener that has a head and a shank and is made of a deformable material.
    It is used to join several parts by placing the shank into holes through the several parts and creating another head by upsetting or deforming the projecting shank.
    During World War II, Rosie the Riveter was a popular cartoon character in the United States. No better image can illustrate the advantages of riveted joints.These are
    1. Low cost
    2. Fast automatic or repetitive assembly
    3. Permanent joints
    4. Usable for joints of unlike materials such as metals and plastics
    5. Wide range of rivet shapes and materials
    6. Large selection of riveting methods, tools, and machines
    Riveted joints, however, are not as strong under tension loading as are bolted joints (see Chap. 22), and the joints may loosen under the action of vibratory tensile or shear forces acting on the members of the joint. Unlike with welded joints, special sealing methods must be used when riveted joints are to resist the leakage of gas or fluids.


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  • Joseph E. Shigley
    Professor Emeritus
    The University of Michigan
    Ann Arbor,Michigan
    Source: STANDARD HANDBOOK OF MACHINE DESIGN
    Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com)
    Copyright © 2004 The McGraw-Hill Companies. All rights reserved.
    Any use is subject to the Terms of Use as given at the website.

    Tunnel gate and Runner

    Tunnel gate is usually conical beheaded, overhanging one side sloping cavity or product. Gate hole diameter d must Consider the weight of the product, the condition of cross-section with long-bends and runners. As a measure taken beginning 0.8 mm to around 10 grams of product weight. After the trial if showed signs are too small gate, gate be enlarged as needed.

    Runner is a conduit between the nozzle on the end of the barrel with a cavity in the mold. Melting plastic in the room at the end of the barrel which is the injection, flow through the hole nozzle, sprue holes, conduit or runner, gate and finally enter into the cavity, because it will be a product. Moderate plastic that fills the channels along the runner and sprue, is a waste that must be removed from the mold along with the current product expenditures.
    Because it is a waste, then the mold with a cavity much, cavity layout and conditions runner distribution must be considered, in order to get the runner channels as short as possible. With a short runner channel, cross-sectional runner can be made smaller, so the weight of materials that become waste (know by heart) would be small, given the weight - the channel cross section x length x channel density.
    Condition of cross section and channel length of the sprue runner each cavity are cultivated together, so that received an injection pressure of each cavity so that the filling of each same acvity balanced.



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