BASIC PRINCIPLES OF INJECTION MOULDING

A satisfactory injection moulding can only be achieved by the correct set-up of machinery, mould and material.
The best mastic will not allow optimum economical manufacture if
- it is difficult to process
- the machine cannot be correctly set to suit the material through having inadequate control and regulating capabilities
- the machine has not been set correctly or
- the mould has not been designed to suit the material.
However, a well designed li InionILq.aLajilELiL2 with sophisticated
and versatile controls and hig installed capacity on its own Will not
provide the optimum if
- the mould is of inadequately weak design
- the mould temperature cannot be controlled exactly
- the mould is not harmonized with the machine
- the material is not suitable
- the material has not been correctly prepared (for example not preheated nor dried).

However, a good mould, as already indicated, also requires to be matched to the material, for example in respect to
- attention to shrinkage, right draft for demolding
- attention to the correct temperature control (temperature pattern, heating and cooling systems and many other aspects)
- attention to the correct gating and the runners
- matching to the machine, for example in respect to the dimensions between tie bars and the dimensions of the platens, the maximum and the minimum mould height, the mould opening stroke, etc.







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  • Perspective projection

    Perspective projection is as shown in Figure 2.2. Perspective projection is reality in that everything we see in the world is in perspective such that the objects always have vanishing points. Perspective projection is thus the true view of any object. Hence, we use expressions like 'putting  something in perspective' Projectors radiate from a station point (i.e. the eye) past the object and onto the 2D picture plane. The station point is the viewing point. Although there is only one station point, there are three vanishing points. A good example of a vanishing point is railway lines that appear to meet in the distance. One knows in reality that they never really meet, it is just the perspective of one's viewing point.Although there are three vanishing points, perspective drawings can be simplified such that only two or indeed one vanishing point is used. The drawing in Figure 2.2 shows only two vanishing points. Had the block shown been very tall, there would have been a need to have three vanishing points.

    Although perspective projection represents reality, it produces complications with respect to the construction of a drawing in that nothing is square and care needs to be taken when constructing such drawings to ensure they are correct. There are numerous books that give details of the methods to be employed to construct perspective drawings. However, for conventional engineering drawing, drawing in perspective is an unnecessary complication and is usually ignored. Thus, perspective projection is very rarely used to draw


    engineering objects. The problem in perspective projection is due to the single station point that produces radiating projectors. Life is made much simpler when the station point is an infinite distance from the object so that the projectors are parallel. This is a situation for all the axonometric and orthographic projection methods
    considered below.


    Engineering Drawing for Manufacture
    by Brian Griffiths
    · ISBN:185718033X
    · Pub. Date: February 2003
    · Publisher: Elsevier Science & Technology Books




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  • welding

    Definitions of welding according to DIN (Deutsche Industrie Normen) is a metallurgical bond at the junction of metals or metal alloys are carried out in a melted or liquid state. In other words, welding is the local connection of some metal rod using heat energy. In this connection the process is sometimes accompanied by pressure and additional material (filler material)
    Simple welding technique has been discovered within the period between 4000 to 3000 BC. Once the electrical energy used with ease, advanced welding technology with the rapidly that it becomes something that advanced switching techniques. Up to now been used more than 40 types of welding.
    In the preliminary stages of development of welding technology, welding is usually only used on the connections of the repair is less important. But after going through a lot of experience and practice and a long time, so now the use of welding processes and the use of construction-konsturksi welding is common in all countries in the world.


    The realization of the standards of welding techniques will help broaden the scope of the use of welded joints and increases the size of building construction that can be welded. With the progress made to date, welding technology plays an important role in modern industrial society.
    Classification of welding
    Judging from the heat source. Welding can be distinguished three:
    • Mechanics
    • Electricity
    • Chemical
    Meanwhile, according to the way of welding, can be divided into two major parts:
    • Welding pressure (Pressure Welding)
    • Welding Liquid






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  • STRESSES, STRAINS, STRESS INTENSITY

    Fundamental Definitions
    Static Stresses
    TOTAL STRESS on a section mn through a loaded body is the resultant force S exerted by one part of the body on the other part in order to maintain in equilibrium the external loads acting on the part. Thus, in Figs. 1, 2, and 3 the total stress on section mn due to the external load P is S. The units in which it is expressed are those of load, that is, pounds, tons, etc. 

    UNIT STRESS, more commonly called stress , is the total stress per unit of area at section mn. In general it varies from point to point over the section. Its value at any point of a section is the total stress on an elementary part of the area, including the point divided by the elementary total stress on an elementary part of the area, including the point divided by the elementary area. If in Figs. 1, 2, and 3 the loaded bodies are one unit thick and four units wide, then when the total stress S is uniformly distributed over the area, P/A P/4. Unit stresses are expressed in pounds per square inch, tons per square foot, etc.

    TENSILE STRESS OR TENSION is the internal total stress S exerted by the material fibers to resist the action of an external force P (Fig. 1), tending to separate the material into two parts along the line mn. For equilibrium conditions to exist, the tensile stress at any cross section will be equal and opposite in direction to the external force P. If the internal total stress S is distributed uniformly over the area, the stress can be considered as unit tensile stress S/A.

    COMPRESSIVE STRESS OR COMPRESSION is the internal total stress S exerted by the fibers to resist the action of an external force P (Fig. 2) tending to decrease the length of the material. For equilibrium conditions to exist, the compressive stress at any cross section will be equal and opposite in direction to the external force P. If the internal total stress S is distributed uniformly over the area, the unit compressive stress S/A.

    SHEAR STRESS is the internal total stress S exerted by the material fibers along the plane mn (Fig. 3) to resist the action of the external forces, tending to slide the adjacent parts in opposite directions. For equilibrium conditions to exist, the shear stress at any cross section will be equal and opposite in direction to the external force P. If the internal total stress S is uniformly distributed over the area, the unit shear stress S/A.

    NORMAL STRESS is the component of the resultant stress that acts normal to the area considered
    (Fig. 4).
    AXIAL STRESS is a special case of normal stress and may be either tensile or compressive.
    It is the stress existing in a straight homogeneous bar when the resultant of the applied
    loads coincides with the axis of the bar.
    SIMPLE STRESS exists when tension, compression, or shear is considered to operate singly
    on a body.
    TOTAL STRAIN on a loaded body is the total elongation produced by the influence of an
    external load. Thus, in Fig. 4, the total strain is equal to . It is expressed in units of
    length, that is, inches, feet, etc.
    UNIT STRAIN, or deformation per unit length, is the total amount of deformation divided by
    the original length of the body before the load causing the strain was applied. Thus, if
    the total elongation is in an original gage length l, the unit strain e / l. Unit strains
    are expressed in inches per inch and feet per foot.
    TENSILE STRAIN is the strain produced in a specimen by tensile stresses, which in turn are
    caused by external forces.
    COMPRESSIVE STRAIN is the strain produced in a bar by compressive stresses, which in turn
    are caused by external forces.
    SHEAR STRAIN is a strain produced in a bar by the external shearing forces.
    POISSON’S RATIO is the ratio of lateral unit strain to longitudinal unit strain under the
    conditions of uniform and uniaxial longitudinal stress within the proportional limit. It
    serves as a measure of lateral stiffness. Average values of Poisson’s ratio for the usual
    materials of construction are:
    Material Steel Wrought iron Cast iron Brass Concrete
    Poisson’s ratio 0.300 0.280 0.270 0.340 0.100
    ELASTICITY is that property of a material that enables it to deform or undergo strain and
    return to its original shape upon the removal of the load.
    HOOKE’S LAW states that within certain limits (not to exceed the proportional limit) the
    elongation of a bar produced by an external force is proportional to the tensile stress
    developed. Hooke’s law gives the simplest relation between stress and strain.







    Franklin E. Fisher
    Professor Emeritus
    Mechanical Engineering Department
    Loyola Marymount University
    Los Angeles, California
    and
    Raytheon Company
    El Segundo, California


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