Two-Cavity Unscrewing Mold for a Glass-Fiber-Reinforced
Polyamide Threaded Plug
The threaded plug consists of a top flange
with a hexagonal recess in its upper surface. The
underside of the flange has a pot-shaped section that
encloses the hexagonal recess and to the bottom of
which a stop pin is attached. This section is enclosed
by an outer ring that carries the threads. In addition,
the underside exhibits an annular groove ‘‘O’’
around the outer ring and intended to hold a seal.
The annular space between the pot-shaped section
and outer ring contains radial ribs.
Mold
Release of the annular groove and threads is
accomplished most easily by unscrewing the molded
part from a threaded sleeve. The mold
is designed with two cavities. Release of the threads
is accomplished on the stationary mold half. The
threaded sleeves are located in guide bushings
and are driven by the gear and spindle of
the unscrewing mechanism.
The annular core forms the stop pin and, by
means of a tubular extension, the annular space in
the plug. A central core pin provides for venting
of the stop pin cavity.
The hexagonal recess is formed by the core insert
, which also encloses an ejector pin . The
other ejector pins are used to knock out the
sprue and runner.
Gating
The location of the ejectors and unscrewing
mechanism requires that injection takes place into
the mold parting line . Each plug has a single
submarine gate located at the flange.
Mold Temperature Control
The mold plates on either side of the parting line
have cooling lines encircling the mold inserts. The
annular core contains a double-threaded cooling
pin.
Part Release=Ejection
The latch causes the mold to first open at parting
line ‘I’. This withdraws the annular core from
the underside of the plug and releases the stop pin.
This motion is limited by the stop bolt .
The opening motion is now interrupted and the
unscrewing begins. The threaded sleeve is
unscrewed while the hexagonal core insert
prevents the molded part from turning.
Upon completion of unscrewing, the main parting
line ‘II’ opens, shearing off the submarine gates.
The molded part is still retained on the core insert; the sprue and runner are held by the undercut
in the sprue puller. As the ejector plate
moves forward, the ejector pins eject the
molded part and the sprue.
Showing posts with label mold. Show all posts
Showing posts with label mold. Show all posts
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